Pythia Industries

Sample Plant

Jul 21

A press got its new knob job right on the first try

Going well

The job ran on with no second round of lab checks, and nearly every knob after came out good.

What happenedA press started a new knob job, and the quality lab approved its first parts on the first try. It then ran through the evening and night shifts at about 1 percent scrap.
Why it mattersHundreds more knobs came out good than at the plant's usual scrap.
How to keep it upSave the settings the lab approved so the next run of this knob starts right too.
OwnerQuality manager
Evidence

How few knobs the new job scrapped on its first day

The ERP shows how many knobs the press made and scrapped on each shift of its first day on the new job. Even the first hours on the new job, when a press usually scraps the most, stayed near 1 percent.

Press 14, Jul 21, ERP scrap record

From the plant's ERP
ShiftKnobs moldedKnobs scrappedShare scrapped
Day shift, from 10:30 am2,800401.4 percent
Evening shift6,500801.2 percent
Night shift6,500701.1 percent
Jul 21 in all15,8001901.2 percent

Illustrative sample. The plant, the walk and the footage are synthetic.