Pythia Industries

Sample Plant

Aug 3

Packing kept up on all three shifts with a new second table

Going well

Finished parts did not pile up waiting to be packed, with both tables in use on every shift.

What happenedParts cannot ship until they are packed, and packing kept up with the presses on all three shifts. The likely reason is a second packing table, set up on Aug 3.
Why it mattersNo order due to ship was held up at packing.
How to keep it upKeep both packing tables running on all three shifts.
OwnerShipping lead
Evidence

The longest wait to be packed, and the orders due to ship

The ERP shows the longest time finished parts waited to be packed on each shift, and the orders due Aug 3. Every wait was shorter than one shift, and the one late order was not held up at packing.

Packing, Aug 3, ERP packing and order records

From the plant's ERP
MeasureAug 3
Longest wait to be packed, day shift4 hours
Longest wait to be packed, evening shift4 hours
Longest wait to be packed, night shift5 hours
Orders due to ship9
Orders shipped on time8
Late orders held up at packingNone

Both packing tables in use on the day shift

Finished parts are packed at both tables at once, with the new second table set up beside the first. Parts are being packed at both tables at the same moment, so the second table is in use.

Packing, Aug 3, 10:20 am, Camera 11

Illustrative sample. The plant, the walk and the footage are synthetic.