Pythia Industries

Sample Plant

Aug 10

A press kept housing scrap low with its dryer topped up

Going well

Its scrap was far below the plant's usual on all three shifts.

What happenedThe press molds housings from a plastic that must be dried first, and its dryer stayed topped up on all three shifts. Nearly every housing came out good.
Why it mattersNearly all of its housings came out good, a better share than the plant usually gets.
How to keep it upKeep topping up this press's dryer a little at a time through every shift.
OwnerMaterials lead
Evidence

Housing scrap low on all three shifts

The ERP shows how many housings the press made on each shift and how many were thrown out. All three shifts held at about 2 percent, so the good result lasted through the day and the night.

Press 11, Aug 10, all three shifts, ERP scrap record

From the plant's ERP
ShiftHousings madeScrappedShare scrapped
Day shift3,200602 percent
Evening shift3,200652 percent
Night shift3,200652 percent
All three shifts9,6001902 percent

A small load going into the dryer before it runs low

A small load of ABS plastic goes into the dryer while the dryer is still about half full. Adding a little at a time keeps the dryer from running low, so each load gets its full drying time.

Press 11, Aug 10, 9:40 am, Camera 6

Illustrative sample. The plant, the walk and the footage are synthetic.