Illustrative sample. The plant, the weeks and the footage are synthetic.

Pythia Industries
Sample Plant
Back to Cut changeover time with SMED

May 18 to Aug 7. ERP job log.

The presses that lose the most time switching jobs

What it shows: The ERP shows how many times each press switched jobs over 12 weeks and how long it sat stopped for them.

Why it proves the point: Presses 7 and 12 each lost about twice the hours of a typical press, so faster job switches free the most time there.

From the plant's ERPERP job log
PressJob switchesHours stopped to switch jobs
Press 124148 hours
Press 73743 hours
Each other press, on average1924 hours