Pythia Industries

Sample Plant

Research

Leak rates in air systems

Where nobody looks for leaks, 20 to 30 percent of the air is lost. Where they do, under 10.

Official or measured

US Department of Energy guidance on compressed air systems

Energy cost of pressure

Each 2 psi of pressure costs about 1 percent of a compressor's energy, and feeds every leak more.

Official or measured

US Department of Energy guidance on compressed air systems

Ways to find leaks

An ultrasonic detector hears a leak over floor noise. Most leaks are at joints, hoses and fittings.

Official or measured

US Department of Energy guidance on compressed air systems

Leak test with nothing running

With the air users off, a compressor pumps only to feed leaks. That pumping time measures them.

Official or measured

US Department of Energy guidance on compressed air systems

Power of an idling compressor

An idling screw compressor still uses 15 to 35 percent of its full-load power and delivers no air.

Official or measured

US Department of Energy guidance on compressed air systems

Our own estimates

The compressors' share, the leaks and the extra pressure are our estimates, not readings here.

Our estimate

Our estimate

Illustrative sample. The plant, the walk and the footage are synthetic.