Pythia Industries

Sample Plant

Evidence

Read together, round timers and long-running jobs point to spare cooling time that a short check can confirm.

On the walk

Cooling timers, large presses

05:12, 06:48, 08:20 and 10:26

We read four cooling timers. All were round numbers, which points to a margin added by habit.

Counted by us on stills of the film

Cooling timers, small presses

13:40, 15:05 and 17:22

We read three more timers here, all round numbers. The pattern holds across the hall.

Counted by us on stills of the film

How staff set the timers

07:28 to 07:37

Plant staff said the timer is "set safe" when a job starts, and left if the parts are good.

Said by plant staff on the walk

Cycle time on one screen

08:24

On one screen cooling was 20 of the cycle's 31 seconds. A second saved there shortens the cycle.

Checked by us on a still of the film

Plant records

Longest-running jobs

Five jobs ran about 18,000 press hours in twelve months. A second per cycle adds up fastest there.

The ERP job log, twelve months

Orders shipped late

About one order in seven shipped late. Orders wait for presses, so freed hours can be filled.

The ERP's shipping record, twelve months

Illustrative sample. The plant, the walk and the footage are synthetic.