Premises
| One person at each press | - One person stands at each of three presses for about 2,500 hours per year.
- We counted three presses on one visit, and the job log gives the hours.
- If this is wrong: fewer presses or shorter jobs, and the figure falls with them.
- Each such press is worth about $18,500 per year by our figures.
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| Hand work against the cycle | - The hand work of two presses fits inside one cycle.
- We saw each person wait between parts, and we did not time it.
- If this is wrong: one person cannot keep up with two presses, and only a way that removes the cutting applies.
- The first check settles it in an hour.
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| Where the freed hours go | - The freed hours come out of overtime, or a hire is not made.
- Payroll shows about 180 overtime hours per week.
- If this is wrong: the same people work the same hours, and no cash is saved.
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| Neighboring presses, same hours | - Two presses on long jobs stand side by side and run the same hours.
- The two large presses we saw stand side by side.
- The small press had no such neighbor on the film.
- If this is wrong: the long jobs are scheduled onto neighboring presses first, which costs mold changes and planning time.
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Illustrative sample. The plant, the walk and the footage are synthetic.