Pythia Industries

Sample Plant

Premises

Smaller press idle when needed
  • A smaller press is idle when the job is due.
  • On the visit, two smaller presses stood idle while a small mold ran in a large press.
  • One visit does not show how often that holds.
  • If this is wrong: the job has nowhere smaller to go, and fewer hours are freed.
Orders for the freed hours
  • Orders fill 70 percent of the large-press hours that are freed.
  • A freed press hour is money only when an order fills it.
  • About one order in seven shipped late, so orders do wait for presses.
  • If this is wrong: the large presses stand idle for those hours, and only the electricity is saved, about $300 per year.
Same parts from a smaller press
  • A mold makes the same parts in its smallest press.
  • A tag is a press the job log shows the mold has already run in, so its settings exist.
  • If this is wrong: scrap rises on the first run in the smaller press, and the tag moves up one size.

Illustrative sample. The plant, the walk and the footage are synthetic.