Premises
| Smaller press idle when needed | - A smaller press is idle when the job is due.
- On the visit, two smaller presses stood idle while a small mold ran in a large press.
- One visit does not show how often that holds.
- If this is wrong: the job has nowhere smaller to go, and fewer hours are freed.
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| Orders for the freed hours | - Orders fill 70 percent of the large-press hours that are freed.
- A freed press hour is money only when an order fills it.
- About one order in seven shipped late, so orders do wait for presses.
- If this is wrong: the large presses stand idle for those hours, and only the electricity is saved, about $300 per year.
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| Same parts from a smaller press | - A mold makes the same parts in its smallest press.
- A tag is a press the job log shows the mold has already run in, so its settings exist.
- If this is wrong: scrap rises on the first run in the smaller press, and the tag moves up one size.
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Illustrative sample. The plant, the walk and the footage are synthetic.