Pythia Industries

Sample Plant

Open questions

Top jobs by press hours
  • Which five jobs ran the most press hours in the last twelve months, and the cycle time of each.
  • It sizes the figure: each second off the cycle on these jobs is worth about $23,100 per year, by our estimate.
  • Who can answer: Scheduling.
Jobs needing customer approval
  • Which of those jobs make parts whose process a customer has approved.
  • A shorter cycle on those parts waits for the customer's sign-off, so the trials start on the others.
  • Who can answer: The quality manager.
Orders waiting for a press
  • Whether an order has waited for a press in the last twelve months, and on which presses.
  • A freed press hour is money only when an order fills it.
  • We count 70 percent of freed hours as filled.
  • Who can answer: Scheduling.

Illustrative sample. The plant, the walk and the footage are synthetic.