Pythia Industries

Sample Plant

Research

Clogged vents and faulty parts

Residue clogs a mold's vents. Trapped air then burns parts or leaves them incomplete.

Industry source

Resin suppliers' guides to faults in molded parts

Cleaning set by shot count

Mold care guides set cleaning by the shots a mold has made, because wear follows use.

Industry source

Mold makers' maintenance guides

Plastic lost at a restart

After a stop, plastic that sat hot in the press is pushed out and thrown away.

Industry source

Resin suppliers' processing guides

Planned care and unplanned stops

Published cases put planned mold care at 60 to 80 percent less unplanned mold downtime.

Case study

Published cases of planned mold maintenance in molding plants

Counters that fit in a mold

Suppliers sell a mechanical counter that sits in a mold and adds one each time it closes.

Supplier's claim

Mold part suppliers' descriptions of their counters

Illustrative sample. The plant, the walk and the footage are synthetic.