Verification
| Test | - In the mold shop repair log, count last quarter's repairs.
- Mark each one that was logged after the mold failed in a press, and note the mold and what went wrong.
- Then list the molds that appear most often.
|
| Cost | About $96 of the mold shop lead's time: about two hours with the log, at $48 per hour. Nothing is bought. |
| Duration | About two hours with the log |
| Confirmed if | Most repairs followed a failure in a press, on a small group of molds. Most of them name a stuck part, leaking plastic or a worn part. |
| Ruled out if | Most repairs were planned, or the failures are spread evenly over many molds. A counter on eight molds would then prevent few stops. |
Illustrative sample. The plant, the walk and the footage are synthetic.