Pythia Industries

Sample Plant

Verification

Test
  • In the mold shop repair log, count last quarter's repairs.
  • Mark each one that was logged after the mold failed in a press, and note the mold and what went wrong.
  • Then list the molds that appear most often.
CostAbout $96 of the mold shop lead's time: about two hours with the log, at $48 per hour. Nothing is bought.
DurationAbout two hours with the log
Confirmed ifMost repairs followed a failure in a press, on a small group of molds. Most of them name a stuck part, leaking plastic or a worn part.
Ruled out ifMost repairs were planned, or the failures are spread evenly over many molds. A counter on eight molds would then prevent few stops.

Illustrative sample. The plant, the walk and the footage are synthetic.